 |
|
PET
MOLDING SYSTEM FLEXIBILTY AND PRODUCTIVITY
|
|
|
New
C-zzH5000 Machine is designed to produce biaxially oriented high
quality PET containers at a constant output rate of up tp 5,000
botties/hour,covering the most frequently used container sizes
from 0.2l to 1.5L(5l in singlecaviry configuration).
The C-ZH5000 combines the proven simplicity
and reliability of the linear machine concept with the most recent
developments in the field of PET process thchnoloty. The digltally
controlied heater elementes allow
|
|
extremely
accurate temperature settings for all types of prefoms, resulting
inns prtimised material distribution and consequently superior
bottle quality and lower overall bottle weight.
Quickly installed and easy to operrate(userfriendly
operator/machine interface),the C-ZH5000 model provides outstanding
production flexibility and versatility for a widw range of applications:mineral
water,cabonated drinks,fruit juices,isotonic drinks,edible oil
vinegar,brandy,wine,detdrgents,consmetics,agro-chemicals etc.
specific equipment packages are available
foe the production of refillable PET bottles and <hot fill>bottles.
|
| 1-2
Preform loading/transfer |
|
The
preforms are unloaded into a large capacity hopper and transferred
by means of an elevator belt to the loading rail. A reliable,easy
toadjust parallel roller type preform loadr ensures constant feeding
of the preforms onto the carried pins.After being securely positioned,each
preform is transportend into heating system in <neck-down>
position by robots.
|
|
|
|
|
|
|
The
constantly rotating preforms pass-in <neck-down> position-in
front of 4 heater boxes with 8 lamps each (option 10 lamps) providing
a powerful optimal heating foe all preforms. The position of each
lamp is individually adjustable,allowing a very accurate setting
of the ideal preform heating profil.Ô£
|
|
|
|
|
Robots
quickly convey well-heated preform form heating system to stretch
blow system
|
|
|
|
The
press opening and is performed by aproven air pressure system,providing
a high level of precision and repeatability even after years of
extensive machine use.Easy access to moulds and a simple mold fixing
concept facilitate quick production changes, even when changing
preform neck diameters .
The stretch rods,which control the axial
stretching,are introduced and tuided into the preforms through the
center hole of the carried pins. O-rings located at the base of
the carrier ons secure a perfect aie seal between preform |
 |
and
oin eliminating the need for additional blow nozzles. The blow-moulding
process starts as soon as the press is closed,medium pressure pre-blowing
(up to 10bar) and high pressure blowing (up of 40 bar) ensure optimised
material distribution throughout the bottle walls.
To accommodate special process conditions
(e.g.refillable PET bottles ,hot-fill bottles), the mould temperatuer
can be regulated with two or more circuits (optional). |
| 6
Bottle discharge |
|
The
blown bottles are removed from the carriers by means of 6 extraction
grip-pers and transferred <neek-up> to the customer,s converor
system.
|
|
|
|
| 7
Process control |
|
A
powerful PLC drives the machine allowing easy setting and control
of the pertaining production parameters through its feel display
friendly interface.Most of the blowing parameters can be adjuster
indivdually and in real time,i.e.without stopping the machine.
A self-diagnosis system infdicates possible operating anomalies.
|
|
|
|
|
C-ZH5000
AT A GLANCE
|
|
|
Ease
of operation
Versatillity for production of simple of comples shaped PET bottles
from 0.2l to 1.5l
Covering a wide range of applications (refillable.hot fill,multilayer,PET/PEN
bottles)
|
|
User-friendly
(PLC with interactive feel display and dlagnosis system)
Easy access and simple mold fixation concept
Reduced
maintenance and operating costs
The C-ZH5000 works with simple linear movements which are independent
from each othe,eliminating the need foor complicated mechanical
settings and extensive maintenance. the machine design concept
ensures easy access to all vital machine sections for inspection
and maintenance,resulting in substantally reduced overall operating
costs.
Complete
iperator safety
The machine can only be started if all doors are closed, opening
them during operation will stop the amchine immediately.The C-ZH5000
fully conforms to prevailing EEC safety standards.
High
productivity
Robust proven machine up tp 5,000 B/H
Most of the blow-moulding parameters adjustments are made without
intereupting the ongoing production
|
| |
|
| Technical
data |
|
Machine
size:4.6*1.50*1.9m
Machine net weight:2,500kg
Standard voltage:3*220V+E 50Hz
Electric power installed:30KW
Average power consumption:15KW
Maximum output:5,000bottles/hour
Nuber of moulds:6
Preform neck diam:Ø14mm-Ø36mm
Bottle height:32mm(petaloid base)
Bottle capacity:0.1-1.5L
Blowing air(oil free 40 bar):300m3/H
Working air(8 bar):100m3/h
|
| |
|
Technical
Specification 2 Step Reheat Automatic Blowing Bittle Moulding Machina
|
|
|
C-ZH800 |
C-ZH1800 |
C-ZH3200 |
| Product
capacity |
Bottles/hour |
800 |
1800 |
3200 |
| Bottle |
Volume
Max(L) |
0.2~5 |
0.1~2 |
0.1~2 |
| Bottle
Stomata Size(mm) |
¢25~¢160 |
¢16~¢40 |
¢16~¢40 |
| Diameter
Max(mm) |
¢30~¢200 |
¢20~¢100 |
¢20~¢100 |
| High
Max(mm) |
380 |
350 |
350 |
| Blow
Mold |
Mold
Cavity |
1 |
2 |
4 |
| Mold
Thickness(mm) |
240 |
240 |
240 |
| Mold
Maximnu Dimension(mm) |
320*480 |
320*480 |
500*500 |
| Parameter
Machine |
Opening
Stroke(mm) |
225 |
150 |
150 |
| Clamping
Force(kn) |
200 |
200 |
340 |
| Stretch
Bar Diameter(mm) |
¢8~¢20 |
¢8~¢16 |
¢8~¢16 |
| Stretch
Length(mm) |
360 |
340 |
340 |
| Grades
of Temperature |
8(10) |
8 |
8 |
| Power(KW) |
7 |
7 |
15 |
| Electric
Power* |
380V/3/50HZ |
380V/3/50HZ |
380V/3/50HZ |
| Main
Machine Size(m) |
2.0*1.0*1.85 |
1.5*1.0*1.85 |
1.8*1.5*1.85 |
| Weight |
2.2T |
1.8T |
2.8T |
| Commperessed
Air |
Low
Pressure |
1.05m3/1.25Mpa |
1.05m3/1.25Mpa |
1.65m3/1.25Mpa |
| High
Pressure |
0.63m3/3.0Mpa |
0.63m3/3.0Mpa |
1.2m3/3.0Mpa |
| Air
Dryer |
Frigeratc
Frost |
1m3/3.0/Mpa |
1m3/3.0/Mpa |
1.5m3/3.0/Mpa |
| Cooling
Wate |
6~10oC |
0.3~0.5Mpa |
0.3~0.5Mpa |
0.3~0.5Mpa |
Note:
1.Above preform loading machine can opr for buy.
2.CZH-800 Machine can be put preform with hand work(big stomata).
3.We can make the machine as customer's order request. |
|
 |